Multi-shuttle communication solution

Industry background

The multi-layer shuttle system (referred to as the multi-travel system) began to appear frequently at the CeMAT Asia exhibition in Shanghai five or six years ago, and has gradually entered the field of vision of domestic customers. The multi-wear system originating from abroad is not a "young" technology and has been developed for more than 15 years. In China, with the further advancement of intelligent manufacturing and the rapid development of the logistics automation market, domestic customers have continued to deepen their understanding of automation equipment and technology. In just a few years, multi-layer shuttle systems focusing on high-efficiency picking have already It is used in many industries, such as medicine, e-commerce, clothing, books, industrial intelligent manufacturing and other fields. In the field of modern logistics, multi-layer shuttle vehicles have become one of the important equipment to improve warehouse operation efficiency and reduce labor costs. In order to realize intelligent management of multi-layer shuttle vehicles, stable and reliable data transmission and communication technology are particularly critical. As a stable and reliable data transmission technology, industrial powerline ethernet bridge technology provides strong support for the intelligent application of multi-layer shuttles.

System Requirements

A multi-level shuttle is a smart device used in warehousing and logistics, often used to move goods efficiently within a warehouse or logistics center. Such equipment is often equipped with navigation systems and automation features that enable it to navigate narrow aisles and improve the efficiency of cargo storage and retrieval. With the development of e-commerce and supply chain management, multi-layer shuttle vehicles are becoming more and more important in the modern logistics industry. The communication requirement of the multi-layer shuttle is to ensure reliable communication with the warehouse management system and other equipment to achieve task scheduling, data transmission and coordination. These requirements include:

1. Reliable communication technology: Multi-layer shuttles usually use carrier waves or other wireless communication technologies to ensure that they can communicate stably with other equipment and systems in the warehouse.

2. Stable signal: Since there may be various obstacles and metal structures inside the warehouse, the communication system must ensure stable signal coverage throughout the warehouse to prevent communication interruptions.

3. Low latency and high bandwidth: Multi-layer shuttle vehicles need to receive task instructions and transmit data in a timely manner, so the communication system needs to have low latency and high bandwidth characteristics to ensure real-time and efficient information transmission.

4. Security and confidentiality: Communication systems need to take appropriate security measures to ensure the security and confidentiality of data transmission and prevent data from unauthorized access or tampering.

5. Adapt to different environments: Multi-layer shuttles may need to operate in different types of warehouse environments, so the communication system needs to have the ability to adapt to different environments, including considerations of factors such as temperature, humidity, and electromagnetic interference.

Case analysis

In a large warehouse, multi-level shuttles are used to automate goods access. The industrial-grade power bridge transmits data and signals through power lines, enabling real-time connection between the trolley and the warehouse management system. Operators can monitor key information such as the operating status, task progress and cargo location of multi-layer shuttles through the warehouse management system, thereby adjusting tasks and optimizing work processes in a timely manner, improving the operational efficiency and management level of the warehouse.

The customer’s on-site application solution is as follows:

Features of industrial powerline bridge

Industrial powerline ethernet bridge is a network device that loads Ethernet data onto sliding wires for transmission through OFDM modem technology to meet the requirements of reliable real-time mobile communication at industrial manufacturing sites. A large number of devices are used to transmit data and signals in industrial environments. It has:

1. Strong anti-interference ability: There are usually various sources of interference in industrial environments, such as electromagnetic interference, voltage fluctuations, etc. Industrial-grade power bridges have strong anti-interference ability and can transmit data stably and reliably.

2. High-speed data transmission: Industrial-grade power network bridge supports high-speed data transmission, with a maximum rate of 600Mbps, which can meet the requirements of real-time data and high bandwidth in industrial environments.

3. Reliable stability: Industrial-grade power bridge adopts reliable communication protocols and transmission technologies to ensure the stability and reliability of data transmission and is not easily affected by the external environment.

4. Low latency: communication latency is less than 5ms

5.Easy to deploy and maintain: Industrial-grade power bridges usually have simple deployment and maintenance processes, can be quickly installed and easy to manage, reducing system operating costs.

Communication principle of powerline bridge

Case conclusion

As a professional manufacturer of industrial powerline ethernet bridges, Kunshan Wondertek Technology provides expert-level communication solutions for the majority of industrial sites around the world. It plays an important role in the application of multi-layer shuttle vehicles and provides solutions for the intelligence and automation of warehousing and logistics systems. Reliable technical support. Through various application cases such as real-time data transmission and monitoring, precise positioning and intelligent navigation, and remote control and maintenance, industrial-grade power network bridges have effectively improved the operating efficiency and management level of multi-layer shuttles, injecting new ideas into the development of the logistics industry. Motivation makes customers very satisfied.